Lift impeller, drive key, and gasket from drive shaft. Inspect impeller. Replace impeller if any of the following conditions exist:. Remove plate and gasket. Replace plate if groove s other than impeller sealing bead groove in plate are more than 0. Remove water pump base using flat screwdrivers to lightly pry up on base. With propeller shaft horizontal, pull carrier using tool shown to break seal with gear housing. Take care not to lose cam follower or 3 metal balls in end of propeller shaft.
Remove propeller shaft from bearing carrier. Lift reverse gear, thrust bearing and thrust washer from bearing carrier. Replace thrust bearing and thrust washer if rusted or damaged. Replace reverse gear if gear teeth or clutch teeth on reverse gear are rounded or chipped. If reverse gear must be replaced, pinion gear and sliding clutch should be inspected or damage. If reverse gear radial bearing is rusted or does not roll freely, replace bearing.
If the bearing needs to be replaced remove it using Slide Hammer A1. If bearing is rusted or does not roll freely, replace bearing. Discard oil seals. Remove propeller shaft seals if not removed with bearing in Step 9 and bearing carrier O-ring. Apply constant pressure to cam follower in order to prevent it and internal components from ejecting out of the propeller shaft during removal of the cross pin from the clutch.
Remove components from propeller shaft. Replace cam follower if worn or pitted. Johannes O. Borge Tuesday, 21 July Hi, looking for a service manual and parts catalog for a Mercury Force 75hp model. Thomas Tuesday, 21 July Hi, i looking for a service and repair manual to a mercury 50 hp 2 stroke year Kathie Friday, 17 July Brady Gilmore Friday, 10 July Chris Tuesday, 07 July Ed Phillips Monday, 29 June Looking for a service manual for Mercury 3.
Brian Yount Saturday, 27 June John Saturday, 27 June Emyr Evans Wednesday, 24 June I'm unsure of the date of manufacture and I think the serial No JB?
Any idea were I can find an operating and service manual for this engine? Many thanks. Steve Kenyon Saturday, 20 June I'm looking for a manual for a 4 HP 2-stroke Mercury outboard from It's Belgian made, two cylinder, serial , although Mercury advised that I'd need to put a zero before the serial number so, I believe it's model or Thanks, Steve.
Mike Bremner Wednesday, 17 June Hi, I am looking for a service manual for an 80 hp 4 cyl 2 stroke ser I understand the model is Saifful nasir Friday, 12 June Ronald McEwen Thursday, 28 May Good morning!
Attempting to locate an operating manual for a Mercury 6hp serial OD I recently was gifted the engine from my grandfather. Could you please reply to me : live4fall icloud. Mike Rust Boise, ID. I am looking for a manual for a early 80"s Merc 18hp 2 stroke , if this is notavailable i would like the 25 hp model. Thank you tyscutler gmail.
Craig Kostiuk Thursday, 30 April John Cooper Tuesday, 14 April Hi looking for engine manual for mercruiser h. Diesel engine or other wise known Cummins thanks. Joe Young Saturday, 11 April Pete Murray Monday, 06 April Randy Tuesday, 31 March Could you help me with finding a manual for Mercury xs please. Norbert Geniec, Jr. Sunday, 22 March Jim Settles Sunday, 22 March Lost my owner manual for my 15hp 4 stroke outboard.
I can't seem to come up with one online. Would even download a PDF file of it, if I could find that. Do you mail manuals? Eddie Lamm Saturday, 14 March I lost my new Mercury 20 hp 4 stroke manual. That would be awesome if I could get it sent to me. Michael Karschney Thursday, 12 March HI I am looking for a manual for a Mercury blackmax outboard serial number A my email is mkarschney gmail.
Oscar Alzari Saturday, 29 February Busco Manual del propietario del motor entro borda 3. Bruce Sorensen Sunday, 23 February Harvey Kail Wednesday, 05 February I'm looking for the owner's manual for a l two stroke Mercury 6. This is the model with the gear shift combined with the throttle. Patrick Zoch Tuesday, 28 January My email is pzoch yahoo.
Hi i am looking for a manual for my Mercury black max - B Can you help please? My email robert icwatts. Rodney Baker Thursday, 23 January Bruce Cain Wednesday, 08 January My email is becain56 gmail. Julian Dombi Tuesday, 31 December Can you send me please the Manual PDF for this unit. Hugo Alberto Thursday, 19 December Hazem Yacout Friday, 29 November I would like to have mercury XR4 repair manual if you have it please, my email is hazem.
Raul Gonzalez Vener Friday, 22 November Chris kelley Sunday, 17 November Hello I'm looking for a parts manual so I can take my motor apart or start replacing its components I have a 2 stroke v sn is 0a Denis luck Tuesday, 05 November I am looking for a service maual download for a 50hp mariner 3 cyl 2 stroke motor please. I am looking to obtain the owners manual and service manual for a 2 stroke 9.
The Serial 0G Regards Bill. Steve Lindgren Thursday, 26 September Jeffrey Griffin Sunday, 15 September I am looking to obtain the owners manual and service manual for a Mercury outboard.
The Serial 0D Regards Jeffrey. Maria Young Thursday, 15 August Looking for a service manual for a Mercury Offshore Edition 2 stroke.
Tovar yahoo. Jim Cox Sunday, 04 August Looking for a service manual for a Merc HP V6. Doesn't seem to be on the list of supported outboards. Mathieu Boulianne Tuesday, 23 July Hi there. Francis Coppage Wednesday, 17 July Francis Coppage fcoppage clutions. I need to user manual in FRENCH please baught mercury 5hp outboard 4 stroke motor for my husband who only reads in french. Bianca Friday, 05 July Is there a way to get manual in French?
David Kurowski Wednesday, 03 July I need an owners manual for a 3. Sean Ruby Tuesday, 02 July Ed Webb Saturday, 22 June I need an owner's manual showing how to start, operate and maintain my Mercury Outboard, serial number OR I find service manuals, which i don't need. Please let me know if you can guide me regarding this. Ed Webb webbge1 yahoo.
I down loaded your mariner HP service manual but I didn't get the part hp 4 cylinder engines powerhead part 4 b for hp motor. I have a 4 cylinder and need those papers.
I need anything else you have on a one fifteen hp Mariner 4 cylinder 2 stroke engine email: dabell84 gmail. Johnny de Paula Wednesday, 25 August Dale Thursday, 05 August Looking for manual for Mariner outboard 9. Serial C S George Saturday, 24 July Cory Arnold Thursday, 17 June Garret Faverty Friday, 21 May Garret Neace Tuesday, 20 April I down loaded your mariner service manual but I didn't get the part hp 4 cylinder engines powerhead part 4 b for hp motor.
Tramper Friday, 08 January Update to first message.. Not sure about last didget Explorerone outlook. Tramper Thursday, 07 January J Strickland Thursday, 10 December I need a printed original Mariner Magnum service manual.
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