Troubleshooting is a method for tracing and correcting faults in a Yamaha Grizzly machine. These manuals were primarily produced by the manufacturer to assist Yamaha dealer technicians and qualified mechanics. Never attempt to service or repair your all-terrine vehicle without a repair manual handy. Yamaha Grizzly repair manual. There are several manuals.
All are model and year specific. The helpful illustrations, photographs and diagrams make service work simple. To keep the manual in perfect condition, download it.
This format provides easy access, no matter where you are and allows you to keep the contents in pristine condition. Did you know you can download a Yamaha Grizzly repair manual straight to your computer in seconds? Electronically delivered manuals are available for the models listed below:. Your email address will not be published. What is a Repair Manual? Yamaha Grizzly Repair Manual The repair manual is a book about the maintenance and repair of your specific Grizzly Downloadable Digital Manuals Did you know you can download a Yamaha Grizzly repair manual straight to your computer in seconds?
Related Posts. Low-pressure tire gauge Front kPa 2. Page 57 Use of improper tires on this ATV may cause Type: loss of control, increasing your risk of an acci- Tubeless dent. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co.
Page Chassis Fasteners Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate.
EBU Chassis fasteners Make sure that all nuts, bolts and screws are prop How- driving in reverse ever, it is recommended to shift into the neutral or park position before starting the engine.
Page 61 reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. Bring the ATV to a complete stop. Apply the brake pedal.
The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal. Page Engine Break-In km mi or 20 should come on. If the indicator light does not hours. The various parts in the engine wear and come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear- trical circuit.
Page Parking If any engine trouble should occur during the steep you could not walk up them easily. Stop the engine. EBU Parking 3. Yamaha is not in a position to test the Do not mount an accessory where it could inter- products that these aftermarket companies pro- fere with your ability to control the ATV.
Page 65 bulky object attached to the handlebars which Never exceed the weight limits shown. An over- could make steering difficult, an accessory that loaded ATV can be unstable. Page 66 just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit. Load cargo on the carriers as close to the center of the ATV as possible. Page 69 Riding your ATV requires skills acquired through practice over a period of time.
Take the time to learn the basic techniques well before attempting more difficult maneuvers. Page 70 Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection goggles, helmet face shield, or protective eyewear Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
Page 71 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. Boots 5. Helmet Perform the pre-operation checks listed on page Always follow the inspection and maintenance Do not operate after or while consuming alco- procedures and schedules described in the Own- hol or drugs. Page 72 opening, even when the throttle lever is pushed to Do not exceed the maximum loading limits the maximum.
Turning in the adjusting screw limits for the vehicle see box in this section or ve- the maximum engine power available and de- hicle labeling. Removing even one hand Page 74 ATV should be during operation or after leaving the ATV, do not let genuine Yamaha or equivalent components de- brush, grass and other materials collect under the signed for use on this ATV and should be installed vehicle, near the muffler or exhaust pipe, or next to and used according to instructions.
Al- you ride on unpaved public streets or roads. Do not ways be alert to changing terrain conditions ride on any paved public street, road or motorway. Page 77 loose terrain could cause loss of traction or ATV control, which could result in an accident, including an overturn. Do not ride on private property without getting per- mission. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV.
Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop. Page Climbing Uphill As you approach a curve, slow down and begin to may continue to go straight. As you turn, come to a stop and then practice the proce- do so, put your weight on the footboard to the out- dure again.
The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Page 81 Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground.
Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill. Page Riding Downhill uphill. Stalling, rolling backwards or im- Never operate the ATV on hills too steep for properly dismounting while climbing a hill the ATV or for your abilities. Page Crossing A Slope Use caution while descending a hill with loose or slippery surfaces.
Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. Be very careful when turning on any hill.
Page 85 The ATV can be used to cross slow moving, shal- ability. Wet brakes may have re- low water of up to a maximum of 35 cm 14 in in duced stopping ability, which could cause loss depth. Before entering the water, choose your path of control. Page 86 1. Air filter case check hose 1.
Storage compartment drain plug 1. Storage compartment drain plug Page Riding Over Rough Terrain cident. Be sure to keep your feet firmly mounted on the footboards at all times. Page What To Do If If the rear wheels of your ATV start to slide side- ways, control can usually be regained if there is With practice, over a period of time, skill at con- room to do so by steering in the direction of the trolled sliding can be developed.
Page Periodic Maintenance And Adjustment The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- and lubrication chart should be considered as a miliar with vehicle service, have a Yamaha general guide under normal riding conditions.
Page Owner's Manual And Tool Kit If you do not have the tools or experience required spective compartments under the seat. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. Page 98 EBU Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle.
Page Removing And Installing Panels EBU Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
Panel E 2. Page Panel B To remove the panel 1. Remove panel A. Remove the front carrier by removing the bolts. Panel A To install the panel Place the panel in the original position. Carrier bolt under the fenders Page 1. Carrier bolt top 1. Front carrier stay bolt 3.
Remove the front carrier stays by removing 4. Remove the quick fasteners, and then pull the the bolts. Front carrier stay Panel B 2. Install the front carrier stays by installing the 2. Quick fastener bolts and tightening them to the specified torque. To install the panel 1.
Place the panel in the original position, and Tightening torque: then install the quick fasteners. Front carrier stay bolt: 34 Nm 3.
Page Tightening torques: Carrier bolt top : 26 Nm 2. Install panel A. Panel C To remove the panel 1. Remove the seat. See page Panel C 2. Panel D 2. Quick fastener screw 3. Install the seat. Panels D and E To remove one of the panels 1.
Remove panel C. Remove the quick fastener screw and bolt, and then pull the panel upward to remove it. To ease removal of panel D, shift the drive select lever into the reverse position. Page To install one of the panels 1. Place the panel in the original position, and then install the bolt and quick fastener screw.
Quick fastener screw 1. Bolt 2. Install panel C. Page Panel F To remove the panel Pull outward on the areas shown. Panels G and H To remove one of the panels Remove the nut and bolts, and then pull the panel 1.
Panel F downward while pushing the projection. To install the panel Place the panel in the original position. Panel G 1. Panel H 2. Nut 2. Nut 3. Bolt 3. Bolt 4. Projection 4. Projection To install one of the panels Place the panel in the original position, and then in- stall the bolts and nut.
Page 2. Remove the rear carrier by removing the bolts. Carrier bolt under the fenders Panel I To remove the panel 1. Carrier bolt upper 1. Carrier bolt lower 1. Panel I 2. Quick fastener 3. Remove the quick fasteners, and then push inward on the areas shown. Place the panel in the original position, and then install the quick fasteners. To remove a radiator grill Remove the quick fastener, pull the radiator grill outward at the top, and then pull it upward.
Install the rear carrier by installing the bolts and tightening them to the specified torques. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accor- dance with the periodic maintenance and lubrica Page If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV.
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